Model UAV: RD23 (Codenamed: Buzz )


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Current Objectives for this Model

Model Components

Flight Controller: OpenPilot CopterControl

Buzz
Ready To Fly

Looking to build the smallest GoPro host possible

Quadrixette Nano
19.50 cm
289 grams
Quadcopter X
IDG-500 and ISZ-500 OPCC
Analog Devices ADXL345 - AQ Mini and OPCC
None Installed At This Time
None Installed At This Time
None Installed At This Time
None Installed At This Time
None Installed At This Time
TURNIGY Plush 6A /.8bec/6g Speed Controller
GWS 5030x3 Counter Rotating Sets
Spektrum DX8
None Installed At This Time
OrangeRx R610 Spektrum DSM2 6Ch 2.4Ghz

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Build Log Entries

Newest at the bottom, oldest at the top.

RD22 and RD23 Added to the fleet

Introducing RD22 & RD23 a pair of twins. This little babys are based on the Quadrixette Nano Airframe and the CopterControl by OpenPilot.

The idea being that we wish to build the smallest possible AP/AV/FPV platform for portability. Technically, I should be abe to fit a radio, a spares kit , lipos and the model iteslf along with a gopro into a single case.
size
The Nano is made from aluminum and fiberglass. For the initial attempt I will use Hobbyking Plush 6A ESCs to control A1510 2200KV Outrunner Brushless Motors, spinning some form of 3 blade glass fiber prop.
kit

RD22
RD23

RD23 - Buzz - The Build Begins

We start this session laying out all the components. We have used the Quadrixette Nano frame from eyefly.info and the landing gear from an align trex 250. The motors are  A1510 2200KV and the ESCs are from hobbyking - Turnigy Plush 6a.

Parts layout

Then we mark the aluminum arms for driling

Drill template

Then we drill them,

Drilling

I used 1/8 for the bolt holes, 5/32 for the motor shaft, and 3/16 for under motor mount holes.

Holes and sizes

Then we attach the arms

Installing an arm

and the landing gear struts

Installing arms and struts

Frame is built here

Frame complete

rear motors go on

Rear motors installed

All motors are mounted

All motors instaled

ready to solder

Ready for Solder

solder mini 3pin plugs on the ESCs

Soldering plugs on ESCs

Ready to heatshrink

ready for heatshrink

Complete

ESC complete

Warning, do not, repeat: DO NOT cut down the wires on these motors, they are made of a strange wire with odd insulation, if you do, it is almost impossible to retin the wires and make the solder stick, I learned my lesson after it took me 1hour to solder the plug onto the motor, I left the other 3 at full length. In this shot I have cut them very short thinking ti would be easy to tin them.it was 99% impossible.

motor wires cut off

Soldering the full length ones was easy in comparison

soldering plugs to motors

All motors soldered

All motors are finished

Calibrating throttle on the ESCs and testing each for full operation.

Testing and Calibrating the ESCs

one DSM2 4ch rx and 4 ESCs ready for mounting

all ESCs soldered, tested and calibrated

This is the curent state of the model as we wait for jan 3 for the post office to open soI can collect the flight controller for this model.

Waiting for parts

 

RD23

RD23 - Buzz takes flight.

The final build session begins with the arrival of the flight controller. An OpenPilot CopterControl board purchased from flitelab.com the Canadian distributor for the OpenPilot project.

CC in the box

We start by unpacking the CopterControl board aka the CC Board. 

CC out of the box

we mount it on the Nano on the nylon standoffs.

CC Mounted

side view - installed

CC Mounted Side view

Next we add standoffs, these will act as supports for the head protector later.

Stand Offs go on

 

Now we add a 6ch RX (CC likes 6+channels) and recalibrate the ESCs then we modify 3 of the 4 ESC cables to disable the +v to the CC, we only want one ESC powering the CC. you can see the white shrinktube where the mod has been made on each of the 3 ESCs.

3 ESCs have +V cut

Now to shrink the ESC->FC plugs

Heatshrinking the ESC plugs

Here I have zip tied the ESCs to the arms, and fed all power wires to the main body and routed all ESC plugs to the flight controller

Ziptie everything

Here I have routed the RX cables and mounted the RX with velcro.

RX mounted

Ready for props

Ready for props

Props go on.

Props On

RTF top

RTF Top View

RTF Front

RTF Front View

RTF Side

RTF Side View

AUW 289 grams with 1200 mAh lipo

RTF AUW 289 grams

Just for an intial proof of flight test, I attached a hyperion 2100 mAh lipo (weighs in at 130 grams) and literally flew around the house in 3 different modes for 16 minutes and 16 seconds. The real inteded batery is a turnigy nano 1300 (76 grams) wich I hope gives similar flight times. 

Video coming soon.

RD23

RD23 aka "Buzz" gets a new home and Owner

This model was built for my bro Bam, and last night I delivered it and he got a chance to fly it around the jam room. I managed to get a picture of him holding his new Nano :)

Bam and Buzz

RD23

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