Model UAV: RD26 (Codenamed: Spear )


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Current Objectives for this Model

  • Build a TMF Pro VC450 based GoPro platform - done
  • Integrate EagleTree system
  • Integrate Spektrum TM1000 Telem system - done
  • Integrate Switchable Lighting System - Done

Model Components

Air Frame: Hoverthings VC-450

Flight Controller: TMF AQ50D Pro aka FH-X46

Spear
Ready To Fly AP

RD26, aka Spear (Codenamed Spear from the Irish word "spéir" meaning sky) Is a blue CV540 frame, modified to shave a few cm off the motor to motor distance as with RD16. This will be a custom built AP/AV platform for my brother Bam, who has patiently waited for 2 years for me to deliver something worthy. Bam flies with a Spektrum DX8 and has both the TM100 telem system and a full on EagleTree OSD w/ acc system. I will try and incorporate both into the model. This airframe was chose for its briliant design, and its ability to withstand some crazy crashes with little or no damage. It has also proven to be a very compatible airfram for hauling a go pro and a myriad of other gear. As an added bonus I intend to make this unit FPV ready as well.

 

VC-450 (450mm motor to motor)
41.00 cm
1685 grams
Quadcopter X
None Installed At This Time
None Installed At This Time
None Installed At This Time
None Installed At This Time
None Installed At This Time
None Installed At This Time
Turnigy Nano 4S 25~50C 5000 mAh Lipo
Hobby King 30A ESC 3A UBEC
EPP 10x45 Counter Rotating Sets
Spektrum DX8
None Installed At This Time
Spektrum AR8000 RX + TM1000

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Build Log Entries

Newest at the bottom, oldest at the top.

RD26 - Spear - Build begins

This build begins with the unpackaging of the frame kit and extras. The Hoverthings products are seriously well built and packaged very nicely. First is the main frame:

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Then there is the Camera mount plate, this little baby gives us an easy way to mount both a GoPro and an FPV camera (if you dont use live gopro out) and lastly, this frees up the stock plate to act as a head end protection plate.

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Next , Unpacking all the parts lay out all the parts for clarity, This time around I found that the edges of the G10 were pretty rough, and can use a bit of sanding and grinding to smooth them out so they are not so hard on your bare hands if you are hand launching or catching, or just plain carrying the quad. This is not typical of Tom and His frames, but I know that he has been pressured for months to get theis recent bacthc out so that maight account for the rough edges, regardless, it would only be a few spots to sand, no points lost to this.

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We now build the bottom plate. Typically I will put the first set of screws in good and tight, and leave the next set loose.

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We add the main plate to the bottom plate, this time I only add a few screws and I only put them in 1 or 2 turns, this allows us to snap the arm side peices into the main plates very easily.

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Now as we add the arms, I screw in the main screw into the plate for each arm so it wont fall out while I am building.

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Support braces for the arms go in, these aluminium parts work very well and the screws stay in very nicely without glue, however, I will be instructing the client to remove and glue (Blue locktite) each and every screw.

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Now 4 legs are built

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Installing the first two legs

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All the legs are on

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4 motors are built

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4 motors installed (Notice that the motor mounts are backwards, this is intentional as I have found that doing this, decreases the overall ability of the props to cut things, and according to aerodynamic dogma, having the arm extend out past the motors smooths the turbulence in the rotorwash making take off and landing smoother.

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4 ESCs are in

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Test fitting the fight controller

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RD26

RD26 - Spear - Build session 2 and test flights

We start this build session with a Tupperware container, Most multirotor pilots are not fond of this technique as it does not protect the flight controller very much in a hard crash, but we live in the subarctic and out winters last a long time, so using this technique is more about snow and moisture protection than about physical protection. When I build these models with a tupperware type container, I make sure that when the model is upside down that the 4 motors touch the floor as well as the Tupperware container, that way if there really is a crash, motors and arms will take the load.

new canopy

Next I drill a series of holes, the outer set will be for the standoffs that hold the FC, while the inner 4 holes align with the inside 4 screws holding the main frame together. The center hold is for wires and matches the center hole of the frame.

holes in the canopy base

Using nylon screws and standoffs, we start to assemble our canopy base.

standoffs go on

The screws

Nylon Screws

and the standoffs are from hobby king

Nylon Standoffs

Standoffs are installed

Standoffs are in

Now we will mount it by removing the screws from the frame

removing screws from the top plate

when they are out we are ready to mount the canopy base.

screws are out

all the holes line up

test fitting the base

Here I attach the base (the first of many times)

removing the screws to insert some vibration dampeneing

The I take it off and add some rubber vibration dampers

silicone rings to absorb  vibrations

Change the screws out for longer screws

Longer screws will be used to mount it on the silicone rings

And mount it for the last time.

base mounted, and the silicone rings working great

Test fit the FC

test fitting the flight controller

Mount the RX module and the Telem module with Velcro

Attached the RX and telem with velcro

Mount the Spektrum Sat with velcro as well.

Sat rx mounted with velcro on the arm of the quad

so far so good. 

canopy on

Now I need to build some kind of power distribution system, I have had good success with this style on the vc-450 before. So I solder them up and throw on some heat shrink.

soldering the PDH

I crimp the edges of the heat shrink with my hemostats, this creates a grippable edge to the plugs making it easier to hold in tight spots.

heat shrunk

The finished harness

Power Distribution Harness complete

Now we remove the bottom plate (again one of many times during this build) and install the power distribution, and route the ESC cables up to the canopy. 

bottom plate off to route wires

Now everything is exactly where I want it. we need to put the bottom plate back on.

Wires are now all routed

But first lets put the battery strap in, This is a particular type of strap I prefer, and I was saving this one for this build :)

Battery Strap goes into the bottom plate

Now the plate is installed again.

Bottom plate back on

I need to mount the GoPro so I modify a standard flat surface mount receptacle for the GoPro so that you can access the screw to remove the plate after the mount is adhered to the bottom plate. 

Modified GoPro mount

Now the GoPro is mounted. It is turned about 2 degrees away from straight forward because the actual lens is off center so if you put the GoPro on straight, you will see a leg on one side.

go pro mounted

Here we mount the LiPo and test the strap, works perfect.

Battery Strapped on

The main build is now complete, time for test flights and tuning

Ready for testing

Test flights confirm that this model will easily handle the 5000 mAh lipo and GoPro payload with 1045 EPPs

Ready to fly

 

 

 

RD26

RD26 aka "Spear" Lights up!

In this build session I added a lighting system to the quad, I started by cutting two strips of white lights for the front view, and one long red strip for the rear view, on the right of the craft a blue strip and on the left, yellow. Into this lighting system, I included a receiver controlled switch, so you can turn the lights on and off. Lastly, I added a lost model alarm to the circuit, so if the quad crashes and looses connection with the radio, it will beep until the battery dies.

I start by measuring everything and soldering it all up. Here it is all laid out.

lighting harness

Here it is lit up

Powered up

Now without flash

Without Flash

rear view

Rear of RD26

side view

Right Side of RD26

front view

Front of RD26

After I finished I took it for a test flight seemed to fly nice (in the living room).

RD26

RD26 aka Spear gets a new home and owner too

THis model has been deliverd to my brother Bam who will be flying this around his hometown of Hay River, and at last I have another Multirotor pilot within 1000km of me :)

Bam Holding Spear!

 

RD26

Model Flight Logs

Newest at the top, oldest at the bottom.

tied using 2 cheaper 3s  2200 mAh lipos, in parallel but only got 3:25 before the alarm started ggoing, battereis cant handle the current draw.

Testing the quad in -20C no wind, with small 3S battery , short flight with full lights on, but solid control. Testing new wingcam for testflights. 

no payload, this flight was on 3S 2200 with no payload, testing new battery strap.

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